Greenhouse Glass? Polycarbonate? Acrylic?

Greenhouse Glass? Polycarbonate? Acrylic?

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Weigh the Pros and Cons of 6 Common Greenhouse Materials

Across the industry, people tend to have strong opinions about what are the best greenhouse materials like greenhouse glass, acrylic, or otherwise. Conversations can get heated if you run across someone with a differing viewpoint.

Yet, there are a variety of factors to consider that can help you objectively determine which greenhouse glazing (materials, covers, or skins) are best suited to your specific project.

In the following paragraphs, we will focus on research greenhouses as we outline nuances for you to consider for your greenhouse design, along with what we perceive to be the pros and cons of each of the most common options. For the purposes of this article, we will explore the particulars of six greenhouse skins on the market: standard single-pane glass, low-iron single-pane glass, low-iron double-pane glass, polycarbonate, acrylic, and ethylene tetrafluoroethylene (ETFE) insulated panels. We are excluding films and single-pane plastics.

Standard Single-Pane Glass

Low-Iron Single-Pane Glass

Low-Iron Double-Pane Glass

Polycarbonate

Acrylic

ETFE

Greenhouse Materials: Glass vs. Synthetic Skins

The Difference in Cost

Greenhouse glass is more expensive than some of the other options, especially if you opt for low-iron or double-pane. Yet, if you look at the cost of replacing less expensive greenhouse covers over time, commonly, glass is a more frugal option. Plus, consider the fact that skins are typically a small part of a much larger greenhouse construction budget and the typical cost difference between the lowest- and highest-cost options are usually minimal (between 2% and 3% of the total cost of building a research greenhouse facility).

If you want to build a functional and flexible greenhouse that will last for years, it is counterintuitive to skimp on something as important as your skins. Low-iron single glass tends to be the most common solution for modern greenhouses. But it is critical to always look at all the relevant factors to determine what makes the most sense for each unique project.

Greenhouse Covers: Spectrum of Typical Cost Per Square Foot of Materials
Optimal Greenhouse Design Graphic

Greenhouse Glass and Lighting

When it comes to greenhouse covers, it is important to understand the light requirements of the plants you are growing. In most cases, when it comes to glass, you are looking for options that do not filter specific spectrums of light.

Choosing the Right Greenhouse Material: Points to Ponder

There are a variety of factors you will want to consider when choosing the optimal material for your greenhouse skin.

Consider the following:

  • Cost
  • Light transmission
  • Impact resistance
  • Scratch resistance
  • Longevity
  • Durability
  • Fire retardation
  • Insulation
  • Ability to be drilled after installation

Depending on the type of greenhouse you are building and the requirements of the crops you are growing, some of these factors will likely carry more weight than others. Looking at this objective data is a good starting point to begin your deliberations. The following chart breaks down where each of the top six materials fall in relation to these criteria.

Greenhouse For Research

Pros and Cons of the Most Common Types of Greenhouse Materials

Films and single-pane plastics such as polycarbonate, acrylic, and ETFE are low-cost greenhouse material options that have fast installation, require light structures, and are mostly used in farms for large areas. However, they also are low-strength skins and are easy to cut or break, have low containment capabilities, and have issues specific to the choice noted in the table below.

SKIN TYPE PROS CONS
Standard Single-Pane Glass
  • Scratch resistance
  • Greatest longevity
  • Non-combustible
  • Good perpendicular light transmission
  • Bad hemispherical light transmission
  • Green hue
  • Blocks UV and parts of the light spectrum
  •  Cannot be drilled after installation
  • Not insulated
  • 200 psi impact resistance
Low-Iron Single-Pane Glass
  •  Good light transmission (both perpendicular and hemispherical)
  • Scratch resistance
  •  Greatest longevity
  • Non-combustible
  • 200 psi impact resistance
  • Cannot be drilled after installation
  •  Not insulated
Low-Iron Double-Pane Glass
  •  Scratch resistance
  • Great longevity
  • Non-combustible
  • Insulated (add inert gas to increase insulation)
  • Combine clear and haze glass to increase options
  •  Cannot be drilled after installation
  • Expensive option
Polycarbonate Insulated Panel
  • Impact-resistant
  • Non-combustible
  • Insulated
  • Can be drilled after installation
  •  Usually needs to be replaced every 5-10 years
  • One of the least effective options when it comes to light transmission (both perpendicular and hemispherical)
  • Not scratch resistant
Acrylic Insulated Panel
  • Good light transmission (perpendicular and hemispherical)
  • Better longevity than polycarbonate
  • Insulated
  • Can be drilled after installation
  • Combustible (in some countries, insurance will not cover acrylic greenhouses)
ETFE Insulated Panel
  • Better longevity than polycarbonate
  • Great light transmission (perpendicular and hemispherical)
  • Insulated
  • Extremely durable
  • Can be drilled after installation

Comparing Specifications of Top Greenhouse Materials

Standard Single-Pane Glass Low-Iron Single-Pane Glass Low-Iron Double-Pane Glass Polycarbonate
Insulated Panel
Acrylic
Insulated Panel
ETFE
Insulated Panel
Perpendicular Light Transmission ~90% ~98% ~95% ~88% ~91% ~91%
Hemispherical Light Transmission Average Best Best Average Good Good
Spectrum of Light 400 to 700 nm <200 to >1000 nm <200 to >1000 nm 400 to 700 nm <300 to >1000 nm <300 to >1000 nm
Impact Resistance 200 psi 200 psi Better Best Better Better
Scratch Resistance Best Best Best No Better Better
Longevity Best Best Best 5-10 years Better Better
Drillable after installation? No No No Yes Yes Yes
Fire Retardation Yes Yes Yes Yes No Yes
Insulation No No Yes Yes Yes Yes

Need Help Deciding on the Best Greenhouse Materials?

If you’re working on a complex research greenhouse project, the sheer amount of available options for skins can be overwhelming. There are numerous factors that go into making a smart, strategic decision that supports the objectives of the overall project.

If you want to discuss ideas related to your specific greenhouse project, our team of experts are on standby to talk. Contact us to get connected with someone who can help you weigh the pros and cons of each option as they relate to your unique requirements.

Scott McEntee, CEO of 35 North

Scott McEntee is the founder of 35 North and serves as president and chief executive officer. He has 30 years of industry experience, including over $2 billion in construction experience, and is known for effective project governance and making the complex simple.